Research & Development

Innovation is our core competency. From the world's first single-screw no-heat extrusion technology to next-generation smart granulation systems โ€” we keep pushing the boundary.

20+
Granted Patents
30+
R&D Engineers
15%
Revenue Reinvested in R&D
3
Active Research Programs

Breakthrough Technologies

๐Ÿ”ฌ
Single-Screw No-Heat Extrusion
Global First ยท Patented 2019

Conventional granulators rely on external barrel heaters to melt plastic. Our breakthrough technology uses controlled friction between the screw and material to generate heat internally โ€” eliminating external heaters entirely. The result: preserved original molecular structure, 40% lower energy consumption, and zero thermal degradation.

~280 kWยทh/ton energy use No external heating Preserved material properties
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Compactor-Densifier Integration
Proprietary ยท Multi-Patent

Light, fluffy waste films (LDPE, PP, non-woven) are notoriously difficult to feed into extruders. Our patented cutter-compactor pre-densifies the material before extrusion โ€” eliminating the need for a separate granulator feeding stage and reducing labor. Throughput increased by 60% vs. conventional feeding.

No pre-crusher needed 60% higher throughput Handles <0.1mm thin film
๐Ÿ’ง
Water-Ring Pelletizing System
High-Efficiency ยท Patented

Our redesigned water-ring die head system achieves tighter pellet size distribution (ยฑ0.3mm) and higher output consistency than conventional water-ring designs. The self-adjusting blade mechanism extends blade life by 3ร— and eliminates manual die gap adjustment.

ยฑ0.3mm pellet consistency Self-adjusting blade 3ร— longer blade life
๐Ÿค–
Smart PLC Control System
Industry 4.0 Ready

Our proprietary PLC control system features real-time torque monitoring, automatic temperature compensation, and material-specific processing presets for 14+ material types. Optional IoT connectivity allows remote monitoring of production data, energy consumption, and maintenance alerts via mobile app.

14+ material presets Remote IoT monitoring Auto fault diagnosis

Innovation Timeline

2013โ€“2018
Completed

Foundation & Early Patents

Established core R&D team. Developed first-generation water-cooled and air-cooled granulator series. Filed initial patents on screw geometry and die head design.

2019โ€“2021
Completed

No-Heat Extrusion Breakthrough

Invented and patented the single-screw no-heat extrusion technology โ€” a global first. Validated across PE, PP, LDPE, HDPE, and non-woven materials. Received National High-Tech Enterprise certification in 2022.

2022โ€“2024
Completed

Full Product Line Expansion

Launched twin-screw, single+twin screw, and compactor-densifier series. Extended material coverage to 14+ types including engineering plastics (PET, PLA, ABS, PA). Integrated PLC smart control across all models.

2025โ€“2026
Active

IoT & Smart Manufacturing Integration

Developing cloud-connected machine monitoring platform. Real-time production dashboards, predictive maintenance alerts, and energy optimization AI. Beta testing with key customers in Q3 2025.

2026โ€“2027
Planned

Next-Gen Biodegradable Material Processing

Dedicated research program for PHA, PBAT, and multi-layer compostable film recycling. Targeting specialized low-temperature screw design and controlled atmospheric processing to handle heat-sensitive bio-resins.

R&D Leadership

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Chief Engineer
Extrusion & Screw Design
20+ Years Experience
๐Ÿ‘ฉโ€๐Ÿ’ป
Lead Controls Engineer
PLC & IoT Systems
15+ Years Experience
๐Ÿ‘จโ€๐Ÿญ
Materials Scientist
Polymer Processing Research
12+ Years Experience
๐Ÿ‘ฉโ€๐Ÿ”ง
Mechanical Design Lead
Gearbox & Drive Systems
18+ Years Experience

Interested in technical collaboration?

We welcome partnerships with universities, research institutes, and industry partners for joint R&D programs.

Get in Touch